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Finite Element Modeling of Burr Formation in Metal Cutting
Sangkee Min, UC Berkeley
David Dornfeld, UC Berkeley
J. Kim, UC Berkeley
B. Shyu, UC Berkeley
Min, S. Dornfeld, D., Kim, J., and Shyu, B. (2001), “Finite Element Modeling of Burr Formation in Metal Cutting,” Proc. 4th CIRP Int’l Workshop on Modeling of Machining Operations, Delft, August, pp. 97-104.
ABSTRACT: In order to advance understanding of the burr formation process, a series of finite element models are
introduced. First a finite element model of the burr formation of two-dimensional orthogonal cutting is
introduced and validated with experimental observations. A detailed and thorough examination of the
drilling burr forming process is undertaken. This information is then used in the construction of an
analytical model and, leads to development of a three-dimensional finite element model of drilling burr
formation. Using the model as a template, related burr formation problems that have not been physically
examined can be simulated and the results used to control process planning resulting in the reduction of
burr formation. We highlight this process by discussing current areas of research at the University of
California in collaboration with the Consortium on Deburring and Edge Finishing (CODEF).
SUGGESTED CITATION: Sangkee Min, David Dornfeld, J. Kim, and B. Shyu,
"Finite Element Modeling of Burr Formation in Metal Cutting"
(June 27, 2007).
Laboratory for Manufacturing and Sustainability.
Consortium on Deburring and Edge Finishing.
Paper Min_01_1.
http://repositories.cdlib.org/lma/codef/Min_01_1
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